FSC 2016, Audits panel

Collaborating on Food Safety: Images from the 2016 Consortium

By Food Safety Tech Staff
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FSC 2016, Audits panel

Image credits: amyBcreative

FDA on Enforcement: Our Goal is To Help, Not Punish

By Maria Fontanazza
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Over the past year and a half, much attention has been given the federal government’s commitment to prioritizing prosecution of food companies that engage in criminal behavior. In some instances, this has been used as a scare tactic, shining a spotlight on the executive responsibility of company executives.  Although focusing on executive liability isn’t necessarily a bad thing, Stephen Ostroff, M.D., deputy commissioner for foods and veterinary medicine at FDA, wants food manufacturers to know that FDA isn’t out to get them.

During yesterday’s opening keynote presentation at the 2016 Food Safety Consortium, Ostroff commented on FDA’s approach to enforcement. “I often have to scratch my head as why this has been such a tremendous concern in a regulated industry…sitting at FDA, we have not had any change in our thinking and approach about liability,” said Ostroff. “FDA pursues legal action against companies that are clearly negligent and clearly violating the law.” He emphasized that FDA’s goal moving into the FSMA compliance phase hasn’t changed; it’s about implementing a food safety system focused on preventive controls.

Ostroff encouraged attendees to look at the areas in which their food safety system is vulnerable, take proactive action and build redundancies into their system. “The best defense is to comply with the new requirements, and document how you are creating a food safety culture where everyone understands the expectations,” he added. “If you’re making a good faith attempt—our goal is to help you accomplish that goal, not to punish you for the attempts that you’ve made in good faith.”

The deputy commissioner also commented on the agency’s progress since FSMA’s seven rules were finalized in May, pointing out that these rules are foundational, and additional rules are to come. These rules will address lab accreditation, traceability related to imported products and a reportable food registry tool.

“If when we visit we identify very significant food safety hazards that we think pose an imminent risk of foodborne illness, we will have to take action.” – Stephen Ostroff, M.D.

Other key areas Ostroff discussed regarding agency progress and initiatives included:

  • Initial compliance date for FSMA Preventive Controls Rule (for large companies). FDA wants to be a partner in assisting companies with the preventive controls requirements. “That for us will require a lot of work on the part of those who are going to be conducting these inspections, but our goal is to help you and tell you in which areas you’re doing quite well and in which areas you can do better,” said Ostroff, adding that many of the aspects of the preventive controls rule are very similar to what many companies have already done.
  • Foodborne outbreaks. With several outbreaks in the 2015–2016 timeframe (ice cream–Listeriosis; cilantro–cyclospora; cucumbers­–Salmonellosis; Mexican-style fast food–E.coli O26; flour–E.coli O121), the Inspector General expressed concern over the FDA recall process and criticized the agency for not having  better defined timeframes. In response to that report, FDA implemented the SCORE (Strategic Coordinated Outbreak Response and Evaluation) team, which guides concrete action plans for measures that the agency must take in the areas of recalls, for example. The team consists of decision makers from key operations and enforcement offices with a goal of expediting the evaluation of compliance and enforcement options. Since April, SCORE has addressed flour contaminated with peanut protein, facilities contaminated with Listeria, Salmonella in pistachios, and baby food that was not manufactured in compliance with infant formula regulations.
  • Antimicrobial resistance. The issue is “getting attention at the highest levels of government,” said Ostroff, adding that the best way to address antimicrobial resistance is to not have to treat it in the first place—and to do this is through reducing the incidence foodborne illness. The agency is moving forward in several areas here, including addressing non-judicial use of food animals and veterinary settings; enhancing NARMS data and isolate collection; and collecting data on antimicrobial sales by species.
Attendees listen to Stephen Ostroff, M.D., deputy commissioner for foods and veterinary medicine at FDA, give the keynote presentation at the 2016 Food Safety Consortium.
Attendees listen to Stephen Ostroff, M.D., deputy commissioner for foods and veterinary medicine at FDA, give the keynote presentation at the 2016 Food Safety Consortium.

During the Town Hall part of the presentation, Ostroff was asked, with the finalization of the FSMA rules, are they cast in stone? His answer: Not necessarily. “It took five years to get in place…because we did it in a very systematic way with a lot of stakeholder input. When you put together rules that are this complicated, there’s no guarantee that you got everything right,” he said. “[We] have to recognize that sometimes some of the flaws don’t become apparent into you implement them. You always have to be of the mindset that if everything didn’t work out exactly the way things were anticipated…we always have to be open to the fact that as we move forward and implement the rules, we might have to make course corrections.”

STOP Foodborne Illness

STOP Shines Spotlight on Commitment to Fight for Safe Food

By Food Safety Tech Staff
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STOP Foodborne Illness

Last night STOP Foodborne Illness recognized food safety heroes for their dedication to food safety. The fundraiser was held during the 2016 Food Safety Consortium.

Jeff Almer, STOP Foodborne Illness
Jeff Almer received the Food Safety Hero award for his work in bringing attention to the Salmonella outbreak involving Peanut Corporation of America. The illness took the life of Almer’s mother. Almer received the award from Gina Kramer, executive director of Savour Food Safety International.
LGMA, STOP Foodborne Illness
Dan Sutton (left) and Scott Horsfall (right) accepted the Food Safety Training Award on behalf of California Leafy Green Marketing Association from Deirdre Schlunegger (middle), CEO of STOP Foodborne Illness.
Tauxe, STOP Foodborne Illness
Robert Tauxe, M.D., MPH, deputy director of the CDC’s Division of Foodborne, Waterborne and Environmental Diseases at the National Center for Emerging and Zoonotic Infectious Diseases received the Advancing Science for Food Safety Award.
Recall

Possible Adulteration, About 2 Million Pounds of RTE Chicken Recalled

By Food Safety Tech Staff
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Recall

National Steak and Poultry has recalled about 1,976,089 pounds of ready-to-eat chicken products over concerns of bacterial pathogen survival in its products. According to FSIS, the product was adulterated due to “possible undercooking”. The expanded recall (the original recall included more than 17,000 pounds of product) was a result of a food service customer compliant  to an establishment on November 28 that a product appeared to be undercooked. The products of concern were produced from August 20 through November 30, 2016.

FSIS has provided a complete list of the expanded recall products on its website. There have been no reports of adverse events due to consumption of the products, but consumers are being urged to discard or return the items.

Clemson, Center for Produce Safety

Research to Prevent Heat-Resistant Salmonella in Poultry Litter

By Food Safety Tech Staff
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Clemson, Center for Produce Safety

Recent research funded by the Center for Produce Safety (CPS) found that Salmonella cells may be more heat resistant during poultry litter heat treatments. This can be an issue because heat treatment is used to reduce or eliminate pathogenic microorganisms. A two-year project conducted at Clemson University is examining how moisture and heat treatment can work together to inactivate Salmonella in chicken litter. Researchers are about half way through the project and are working with two large poultry litter processors to validate heat-treatment processes in an industrial setting, and are using Salmonella surrogate and indicator microorganisms that the researchers identified in the study.

The goal of the study, according to investigator Xiuping Jiang, Ph.D. of Clemson University, is to help create guidelines that include residence time, temperature and moisture levels, and tools to assist the fertilizer industry in providing more microbiological safety in their products.

More details about the study, “Validating a physically heat-treated process for poultry litter in industry settings using the avirulent Salmonella surrogates or indicator microorganisms”, are available on the CPS website.

Registrar Corp

Registrar Corp to Offer FSMA Compliance Tools at the 2016 Food Safety Consortium

Registrar Corp

Registrar Corp will be exhibiting at the 2016 Food Safety Consortium from December 5-9, 2016 at Table 132. Registrar Corp is a U.S. Food and Drug Administration (FDA) consulting firm, and provides multiple tools to assist Food Safety and Quality Assurance Professionals with FDA compliance.

FDA Compliance Monitor

FDA’s Preventive Controls and Foreign Supplier Verification Program (FSVP) rules require registered food facilities and importers of food and beverages to monitor and document the compliance status of each of their suppliers, including whether each supplier is subject to an FDA warning letter or import alert. Registrar Corp’s FDA Compliance Monitor allows users to monitor their own facility and those of their suppliers for FDA compliance issues, including Import Alerts, Import Refusals, Inspection Classifications, and Warning Letters.

New users may sign up for a free 60-day trial at www.fdamonitor.com. No credit card required. Users may monitor unlimited number of facilities during their trial.

FSMA Wizard

Registrar Corp’s FSMA Wizard is a free tool to help you identify your possible requirements under the U.S. FDA Food Safety Modernization Act (FSMA). Your FSMA requirements may depend on the size of your business, its functions, the type of food it handles, and even its location! Simply answer a series of questions regarding your facility, and the FSMA Wizard identifies specific requirements that may apply.

Visit www.fsmawizard.com to determine your possible requirements today.

Other Compliance Services

  • In addition to these FSMA compliance tools, Registrar Corp also assists with the following services:
  • FDA Registration & Renewal
  • Labeling and Ingredient Reviews
  • Food Safety Plans
  • Food Canning Establishment (FCE) Registrations / Process Filings (SID)
  • Mock FDA Inspections
  • Prior Notice
  • US Agent Services
  • Detention and Import Alert Assistance

Contact Registrar Corp:
144 Research Drive Hampton, Virginia 23666 USA
Phone: +1-757-224-0177
Fax: +1-757-224-0179
Email: info@registrarcorp.com

Question mark

Final FSMA IQ Test Results: Part VI

By Food Safety Tech Staff
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Question mark

Thank you for participating in the final FSMA IQ test. For this round, a couple of the answers proved challenging for participants. At next week’s Food Safety Consortium, attendees will have the opportunity to participate in the FSMA IQ test, with additional questions to be asked. They will also have the chance to discuss the answers with industry experts. Prizes, which include gift cards and consultation services with FSMA experts, will be awarded based on the amount of correct answers achieved. We hope to see you there!

  1. When necessary following reanalysis, you must demonstrate the control measures can be implanted as designed within 90 calendar days after production of the applicable food or within reasonable timeframe based on certain provisions. TRUE
    • 78% answered correctly
  2. You must implement corrective actions and corrections properly, including procedures to address the presence of organisms in ready-to-eat as a result of product testing. TRUE
    • 67% answered correctly
  3. Under section 117.150, you must implement corrective actions based on your determined response for all affected food as evaluated. FALSE
    • Only 12% answered correctly
  4. Under FSMA, recall process must be completed for a recall or recall exercise and any reanalysis of the plan. FALSE
    • Only 14% answered correctly
  5. FSMA verification and validation requires that monitoring and corrective actions must be within 90 working days. FALSE
    • 42% answered correctly
  6. Under FSMA supply chain requirements, you must document approved suppliers. TRUE
    • 96% answered correctly
Question mark

FSMA IQ Test: Part VI

By Food Safety Tech Staff
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Question mark

The final part of the Food Safety Tech series FSMA IQ Test is here. But first, take a look at the results of Part V. If you haven’t yet taken Part V, click here. Result of Part VI will be posted next week.

  1. CCPs previously established under HACCP or previous hazard analysis may be a preventive control under FSMA. TRUE
    • 95% answered correctly
  2. You must document all records to be included in records review under FSMA. TRUE
    • 89% answered correctly
  3. Product testing for pathogen or indicator organism is not addressed under FSMA verification and reevaluation. FALSE
    • 79% answered correctly
  4. Environmental monitoring for an environmental pathogen or indicator is always required under FSMA verification and reevaluation. FALSE
    • Responses here were nearly split: 51% answered correctly
  5. Under FSMA, you must conduct reanalysis of cGMPs at least every three years. FALSE
    • Only 21% answered correctly
  6. You must document justification of records not required by a food safety plan in a food operation under FSMA. TRUE
    • 61% answered correctly

 

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Mettler brochure

New Definitive Guides on Product Inspection Help Manufacturers Achieve Their Product Inspection Goals

Mettler brochure

The new Product Inspection Guides from METTLER TOLEDO offer practical tips and advice to help manufacturers establish comprehensive checkweighing, metal detection, vision and x-ray inspection programs in their plants.  Updated with new content, each guide focuses on a specific inspection technology and explain how manufacturers in the food, pharmaceutical, and related industries can develop an effective programs to detect and remove contaminants, ensure the contents of a package is correct, and inspect integrity and labeling quality of products before they leave the manufacturing facility.

Available to download free of charge, the guides explain the basic operating principles and key features of each technology. They also contain up-to-date information on the latest innovations in product inspection solutions and provide vital assistance for manufacturers in selecting the ideal system for optimal performance.

Meeting Global Quality Standards, Legislation and Regulations

The guides show how a well-designed product inspection program can help manufacturers adhere to industry standards as well as meet retailers’ quality control requirements. Hazard Analysis and Critical Control Points (HACCP), Good Manufacturing Practice (GMP) and local Weights and Measures regulations guidance are also included.

The pressures on manufacturers to produce consistent, high-quality contaminant-free products are relentless. These guides provide best-practice advice on how to set up product inspection programs that satisfy legal and regulatory obligations, maintain product safety, and enhance brand values without compromising manufacturing speed or efficiency.

Featuring diagrams and illustrations based on real-life production scenarios, the practical guides explain everything a manufacturer needs to know about choosing, installing and managing product inspection systems. Those who already have a system in place will learn how to improve their working practices, while those who are new to the industry will discover there’s more to each technology than meets the eye.

Sabra hummus recall

Sabra Recalls Hummus Due to Possible Listeria Contamination

By Food Safety Tech Staff
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Sabra hummus recall

Don’t miss the Listeria Detection & Control Workshop at the 2016 Food Safety Consortium | December 7–8 | Schaumburg, IL | Learn MoreFDA has issued a consumer alert following the recall of Sabra Dipping Company’s hummus products. The agency began an inspection of Sabra’s manufacturing facility in Virginia on October 31, collecting nine environmental samples that test positive for Listeria monocytogenes; FDA collected 18 additional environmental samples near food handling equipment on November 18, which tested positive for Lm. It’s also possible that the strain of Lm found in the facility is persistent in the company’s production environment, according to FDA.

“One of the strains of Listeria monocytogenes found during the recent inspection matches a strain found in a retail product sample collected in 2015, indicating this strain of Listeria monocytogenes may be persistent in the production environment.” – FDA

Sabra initiated a voluntary recall of certain hummus products distributed in the United States and Canada with “Best Before” dates on or before January 23, 2017. “Subsequent to the inspection conducted with the FDA, we implemented a thorough and extensive factory-wide cleaning and sanitation procedure, and beyond that, we continue to work very closely with internal and external food safety experts to identify any additional steps we can take to even further enhance our efforts,” according to a Sabra press release.