Tag Archives: water

Deane Falcone, CropOne
FST Soapbox

E. Coli on the Rise: Lettuce Explain

By Deane Falcone, Ph.D.
No Comments
Deane Falcone, CropOne

The CDC estimates that 48 million people in the United States become sick with a foodborne illness each year. Some of the most common of these illnesses include norovirus, Salmonella, and E. coli. Each can result in a range of symptoms, from mild discomfort to serious, life-threatening illnesses. Although the coronavirus pandemic has worked to create a sense of heightened public health awareness, one of these common, yet preventable, foodborne illnesses—E. coli—is still on the rise.

What Is E. coli and How Common Are Infections?

According to the CDC, Escherichia coli (E. coli) are a large and diverse group of bacteria found in the environment, foods, and intestines of people and animals. Most strains of the bacteria are harmless, but certain ones can make you sick, causing diarrhea, urinary tract infections, respiratory illness and pneumonia, or other illnesses.

When it comes to understanding the scale of the problem, upwards of 70,000 Americans are estimated to fall ill because of E. coli each year, thousands of whom require hospitalization. E. coli outbreaks have been occurring with regularity, and the number of cases are increasing instead of slowing down, in frequency. In November 2020 alone, there were three ongoing E.coli outbreaks in the United States, accounting for 56 infections, 23 hospitalizations, and one death. At least one of these outbreaks stemmed from a common target for the bacteria: Romaine lettuce. When it comes to E. coli-contaminated foods, fresh leafy greens such as romaine or spinach are the most common vehicles for E. coli that can pose serious risks to human health.

Leafy Greens: An Ideal Target

Leafy greens are an easy target for E. coli for a number of reasons, the first being their popularity. The public recognition of the health value of consuming greater amounts of fresh leafy greens has correspondingly increased the production area of such produce to meet consumer demand. Crop production over wider areas makes tracking of contamination in the field more difficult and the greater consumption increases chances of eating contaminated leafy greens. This type of produce also grows low to the ground, increasing chances of exposing the edible, leafy portions of the lettuce to contaminated water. Finally, other vegetables are often cooked prior to consumption, killing the bacteria, whereas romaine and other leafy greens are often consumed raw.

Once this type of produce is exposed to contaminants, several characteristics of leaf surfaces make removal of bacteria such as E. coli difficult. Studies have shown that, at the microscopic level, the “roughness” or shape of the leaf surface can influence the degree to which bacteria adheres to leaves. Bacteria have specific protein fibers on their surface that are involved in the attachment of the bacteria to the leaf surface and this has been shown to be dependent on the surface roughness of the leaf. Other factors include the “pores” on leaf surfaces—stomata—through which plants take up carbon dioxide and release oxygen and water vapor. Pathogenic E. coli has been observed to enter such stomatal pores and therefore is often very resistant to removal by washing. Moreover, the density of stomata within leaves can vary between different varieties of lettuce or spinach and so affects the degree of E. coli attachment. Additional factors such as leaf age, damage and amount of contaminating bacteria also affect how effectively bacteria adhere to the leaves, making washing difficult.

Are E. Coli Outbreaks Avoidable?

Unfortunately, E. coli outbreaks will likely remain prevalent because of the challenge of interrogating all irrigation water for large and widespread production fields. Once microbial contaminants are present on fresh leafy produce, their complete removal by washing cannot be guaranteed, and it is very difficult to monitor every plot of crops continuously. However, there is a solution to this problem: Controlled environment agriculture (CEA). CEA is an broad term used for many varieties of indoor plant cultivation and can be defined as a method of cultivating plants in an enclosed environment, using technology to ensure optimal growing conditions.

Because outbreaks caused by E. coli-contaminated produce are most often due to produce coming into contact with contaminated irrigation water, indoor growing provides an ideal solution with zero reliance on irrigation water. It also offers a sealed environment with virtually no risk of contamination from animal excrement or other pathogen sources. Indoor farming also makes additional features possible that enhance safety including the use of purified water and handling done only by staff wearing protective clothing (for the plants) including lab coats, hair nets, and gloves. No ungloved hand ever comes into contact with the produce either during growth or in packaging. These standards are nearly impossible to achieve in a traditional farm setting.

Using hydroponic technology enables farming in a clean and contaminant-free, indoor environment. Applying best hygienic practices with this growing model provides safe and clean growth in a sealed, controlled environment, with virtually no risk of illness-causing pathogens.

At this point, not everyone can access food coming from a clean, indoor facility. At the consumer level the best way to avoid E. coli infection remains simply being diligent when it comes to washing. Even if produce is labeled “triple-washed,” if it was grown outdoors, the consumer should always wash it again. Or better yet, look for indoor, hydroponically-grown produce to further mitigate the risk.

Although these outbreaks will continue, as they do, we suspect more consumers will embrace indoor-grown produce and this emerging form of agriculture as a safer alternative. As consumers increasingly understand the advantages of indoor growing, such as enhanced quality and longer shelf life, the popularity of this growth method will increase. Eventually, a greater quantity of the most commonly-infected produce will come from these controlled environments, gradually producing an overall safer and healthier mass product.

FDA

More Cases of Cyclospora Reported from Bagged Salads, Pathogen Found in Irrigation Canal

By Food Safety Tech Staff
No Comments
FDA

Learn more about food safety supply chain management & traceability during the 2020 Food Safety Consortium Virtual Conference SeriesThe FDA and CDC have been investigating a multistate outbreak of Cyclospora involving bagged salads from Fresh Express since June. Although the products were recalled and should no longer be available in retail locations, the CDC continues to report more cases. As of August 12, 2020, the CDC counted 690 people with laboratory-confirmed Cyclospora infections throughout 13 states. Thirty-seven people have been hospitalized, and no deaths have been reported.

As the FDA conducted its traceback investigation to find the source of the outbreak linked to the Fresh Express products, the agency was able to identify several farms. It analyzed water samples from two public access points along a regional water management canal (C-23) west of Port St. Lucie, Florida. Using the FDA’s validated testing method, the samples tested positive for Cyclospora cayetanensis. However, it is important to note that the Cyclospora found might not be a direct match to the pathogen found in the clinical cases.

According to FDA: “Given the emerging nature of genetic typing methodologies for this parasite, the FDA has been unable to determine if the Cyclospora detected in the canal is a genetic match to the clinical cases, therefore, there is currently not enough evidence to conclusively determine the cause of this outbreak. Nevertheless, the current state of the investigation helps advance what we know about Cyclospora and offers important clues to inform future preventive measures.”

The agency’s traceback investigation is complete, but the cause or source of the outbreak has not been determined. The investigation also revealed that carrots are no longer of interest at as part of the outbreak, but red cabbage and iceberg lettuce are still being investigated. FDA is also working with Florida and the area’s local water district to learn more about the source of Cyclospora in the canal.

FDA

As States Look to Reopen, FDA Releases Best Practices for Retail Food Establishments

By Food Safety Tech Staff
No Comments
FDA

Across the country, many restaurants have been closed for at least two months, while others have been partially closed and offering take-out or delivery to customers during the COVID-19 pandemic. As states begin their strategy to reopen the economy, many restaurants have already opened, and others are preparing for when this day comes. To better help food retail establishments during this uncertain time, the FDA has issued the checklist, “Best Practices for Re-Opening Retail Food Establishments During the COVID-19 Pandemic”, along with a two-page infographic.

The checklist offers guidance in several key areas related to food safety practices, including:

  • Facility Operations
  • Water, Plumbing and Ice
  • Food Contact and Non-food Contact Surfaces (clean, disinfect, sanitize)
  • Food Temperature Control
  • Product Inspection, Rotation
  • Dishwashing Equipment
  • Handwashing Stations
  • Employee Health/Screening
  • Social Distancing

While the food safety checklist covers a lot of ground, the FDA has stated that the list is not comprehensive. “We encourage retail food establishments to partner with local regulatory/health authorities to discuss the specific requirements for their retail food establishment prior to re-opening,” the agency states.

Megan Nichols
FST Soapbox

How to Prevent Foodborne Pathogens in Your Production Plant

By Megan Ray Nichols
No Comments
Megan Nichols

Foodborne pathogens, such as bacteria and parasites in consumable goods, can result in illnesses and deaths, wreaking havoc on residents of states and countries. The companies at fault often face severe damage to their reputation as people fear that continuing to do business with a brand is not safe. Moreover, if the affected enterprises do not take decisive steps to prevent the problem from happening again, they may receive substantial fines or closure orders.

Statistics from the U.S. federal government indicate that there are approximately 48 million cases of foodborne illnesses in the American food supply each year. Fortunately, there are proven steps that production plant managers can take to minimize the risk of foodborne pathogens. Being familiar with the preventative measures, and taking steps to implement them prevents catastrophes.

Engage with Suppliers about Their Efforts to Kill or Reduce Foodborne Pathogens

Foodborne pathogens can enter a production plant on items like fresh produce received from farm suppliers. Agricultural professionals commonly use chlorine to decontaminate goods before shipping them. However, researchers used a chlorine solution on spinach leaves to assess its effectiveness in killing common types of bacteria. The team discovered that, even after chlorine exposure, some bacteria remained viable but undetectable by industrial methods.

Foodborne pathogens can originate at farms for other reasons, too. Failing to take the proper precautions during animal slaughter can introduce contaminants into meats that end up in food production facilities. Water impurities can also pose dangers.

All production plants should regularly communicate with suppliers about the actions they take against foodborne pathogens. Food safety is a collective effort. Practicing it means following all current guidance, plus updating methods if new research justifies doing so. If suppliers resist doing what’s in their power to stop foodborne pathogens, they must realize they’re at risk for severing profitable relationships with production plants that need raw goods.

Consider Using Sensors to Maintain Safe Conditions

The Internet of Things (IoT) encompasses a massive assortment of connected products that benefit industries and consumers alike. One practical solution to enhance food safety in a production plant involves installing smart sensors that detect characteristics that humans may miss.

For example, the USDA published a temperature safety chart that explains what to do with food after a power outage. Most items that people typically keep in refrigerators become dangerous to eat if kept above 40o F for more than two hours.

Food production plants typically have resources like backup power to assist if outages occur. But, imagine a cooler that appears to work as expected but has an internal malfunction that keeps the contents at incorrect temperatures. IoT sensors can help production plant staff members become immediately aware of such issues. Without that kind of information, they risk sending spoiled food into the marketplace and getting people sick.

Researchers also developed a sensor-equipped device that detects the effectiveness of hand washing efforts. In a pilot program involving 20 locations, contamination rates decreased by 60% over a month. Most restrooms at food preparation facilities remind people to wash their hands before returning to work. What if a person takes that action, but not thoroughly enough? Specialty sensors could reduce that chance.

Install Germicidal Ultraviolet Lights

With much of the world on lockdown due to the COVID-19 pandemic, many people want to know if germicidal ultraviolet lights could kill the novel coronavirus. Researchers lack enough information to answer that question definitively. They do know, however, that germicidal ultraviolet lights kill up to 99.99% of bacteria and pathogens.

Plus, these lights are particularly useful in food production because they get the job done without harsh chemicals that could make products unsafe. Ultraviolet lights can damage the skin and eyes, so you must only run them when there are no humans in the room. However, it’s immediately safe to enter the environment after switching the lights off.

These specialized light sources do not eliminate the need for other food safety measures. Think about implementing them as another safeguard against adverse consequences.

Teach Workers about Safe Practices

Food contamination risks exist at numerous points along the supply chain. Mishandling is a major culprit that could make several parties partially responsible for a foodborne pathogen problem. For example, if a person does not wear the proper gear when handling food or stores items intended for raw consumption in places where meat juices touch them, either of those things and many others could cause issues with foodborne pathogens.

As you inform employees about which procedures to take to manage the risks, emphasize that everyone has an essential role to play in keeping products free from contaminants. If workers make ready-to-eat foods, such as packaged sandwiches, ensure they understand how to avoid the cross-contamination that happens when reusing cutting boards or utensils without washing them first.

The FDA requires domestic and foreign food facilities to analyze and mitigate risks. Employee training is not the sole aspect of staying in compliance, but it’s a major component. If a person makes a mistake due to improper or nonexistent training, that blunder could have significant financial ramifications for a food production facility.

Widely cited statistics indicate that food recall costs average more than $10 million, which is a staggering figure in itself. It doesn’t include litigation costs incurred when affected individuals and their loved ones sue companies, or the expenses associated with efforts to rejuvenate a brand and restore consumer confidence after people decide to take their business elsewhere.

Ensuring that workers receive the necessary training may be especially tricky if a human resources professional hires a large batch of temporary employees to assist with rising seasonal demands. If a higher-up tells them that time is of the essence and the new workers must be ready to assume their roles on the factory floor as soon as possible, training may get overlooked. When that happens, the outcomes could be devastating. Efficiency should never get prioritized over safety.

Stay Abreast of Emerging Risks

Besides doing your part to curb well-known threats that could introduce foodborne pathogens, spend time learning about new problems that you may not have dealt with before.

For example, scientists have not confirmed the origin of COVID-19. However, since early evidence suggested live animal sales and consumption may have played key roles, Chinese officials cracked down on the wildlife trade and imposed new restrictions on what was largely an unregulated sector cloaked in secrecy.

Much remains unknown about COVID-19, and it’s but one virus for food producers to stay aware of and track as developments occur. The ongoing pandemic is a sobering reminder not to blame specific groups or ethnicities, and to avoid jumping to hasty conclusions. It’s good practice to dedicate yourself to learning about any production risks that could introduce foodborne pathogens. Read reputable sources, and don’t make unfounded assumptions.

A Collective and Constant Effort

There is no single way to combat all sources of foodborne pathogens. Instead, anyone involved in food production or supply must work diligently together and know that their obligation to prevent issues never ceases.

magnifying glass

FDA Report on E. Coli Outbreak in Romaine Lettuce Points to “Significant” Finding of Strain in Sediment of Water Reservoir

By Maria Fontanazza
No Comments
magnifying glass

The November 2018 outbreak of E.coli O157:H7 infections linked to romaine lettuce caused 62 illnesses across 16 states. The FDA zeroed in on the Central Coast growing regions of northern and Central California as being responsible for the contamination. The outbreak was declared over on January 9 and yesterday FDA released the report, “Factors Potentially Contributing to the Contamination of Romaine Lettuce Implicated in the Fall 2018 Multi-State Outbreak of E.Coli O157:H7”, which provides an overview of the investigation.

The report states that a sediment sample coming from an on-farm water reservoir in Santa Maria (Santa Barbara County, California) tested positive for the outbreak strain of E. coli O157:H7. Although this particular farm was identified in several legs of the Fall 2018 traceback investigations that occurred in the United States and Canada, as well as being a possible supplier of romaine lettuce in the 2017 traceback investigations, the FDA said that the farm is not the single source of the outbreak, as there is “insufficient evidence”. The traceback suggests that the contaminated lettuce could have come from several farms, because not all tracebacks led to the farm on which the contaminated sediment was found.

“The finding of the outbreak strain in the sediment of the water reservoir is significant, as studies have shown that generic E. coli can survive in sediments much longer than in the overlying water. It’s possible that the outbreak strain may have been present in the on-farm water reservoir for some months or even years before the investigation team collected the positive sample. It is also possible that the outbreak strain may have been repeatedly introduced into the reservoir from an unknown source,” stated FDA Commissioner Scott Gottlieb, M.D. and Deputy Commissioner Frank Yiannas in a press announcement.

(left to right) Stic Harris, FDA; Matt Wise, CDC; Dan Sutton, Pismo Oceano Vegetable Exchange; Scott Horsfall, California Leafy Greens Marketing Agreement discuss the first E.coli outbreak involving romaine lettuce during a panel at the 2018 Food Safety Consortium. Read the article about the discussion.

Although the exact route of contamination cannot be confirmed, the FDA hypothesizes that it could have occurred through the use of agricultural water from an open reservoir, which has increased potential for contamination.

The investigation teams also found evidence of “extensive” wild animal activity and animal burrows near the contaminated reservoir, as well as adjacent land use for animal grazing, all of which could have contributed to the contamination.

Although FDA did not directly name the farm in the report, it provided a link about the recall that was initiated by the farm, Adam Bros. Farming, Inc., in December.

Considering the significant effect that the past two E.coli outbreaks involving romaine lettuce have had on both the public as well as the produce industry, FDA made several recommendations on preventive measures that leafy greens growers and industry can take to avoid such pathogenic contamination, including:

For growers:

  • Assessing growing operations to ensure they are in line with compliance to FSMA and good agricultural practices
  • Making sure that any agricultural water that comes into direct contact with the harvestable portion of the crop, food contact surfaces and harvest equipment is safe and sanitary
  • Address and mitigate risks associated with agricultural water contamination that can occur as a result of intrusion by wild animals
  • Address and mitigate risks associated with the use of land near or adjacent to agricultural water sources that can lead to contamination
  • Conduct root cause analysis whenever a foodborne pathogen is identified in the growing environment, agricultural inputs like water or soil, raw agricultural commodities, or “fresh-cut” ready-to-eat produce

For the broader industry:

  • The development of real-time procedures that enable rapid examination of the potential scope, source and route of contamination
  • All leafy green products should have the ability to be traced back to the source in real time, and information include harvest date. In November, FDA requested voluntary labeling [https://foodsafetytech.com/news_article/cdc-alert-do-not-eat-romaine-lettuce-throw-it-out/] to help consumers identify products affected during an outbreak
  • The adoption of best practices in supply chain traceability

Resources

  1. FDA report: “Factors Potentially Contributing to the Contamination of Romaine Lettuce Implicated in the Fall 2018 Multi-State Outbreak of E.Coli O157:H7”
  2. FDA statement from Commissioner Scott Gottlieb, M.D. and Deputy Commissioner Frank Yiannas
  3.  FDA investigation of source of E.coli O157:H7 outbreak linked to romaine lettuce
Y-strainer, water filtration

Food Safety: Why Water Filtration is Important

By Tim McFall
No Comments
Y-strainer, water filtration

Food and beverage processing requires a lot of water. Whether it’s steam in the preparation or cleaning of dishes and flatware, or as an ingredient in food or beverages, water comes into contact with just about every edible or drinkable item in the food industry. That means the quality of the water used in food preparation or service must be monitored and managed to ensure not only that it tastes good, but also that it is safe for employees and customers.

Making sure water is safe to consume often requires the installation of a water filtration system. The quality of tap water greatly varies depending on where you are located. In some areas, there are higher levels of sediment, chemicals or organic matter in the water, which means that there is a likelihood that not only is the water not ideal for consumption, but it’s also damaging to equipment. Filtration systems will improve the lifespan of equipment that uses water.

How is Filtration Used in the Food Processing Industry?

Water filtration systems are typically used on any type of food processing equipment that uses water. This can include everything from the machinery in large food processing plants to smaller equipment in restaurants and school cafeterias.

When equipment or machinery that use water is run, over time it will develop a build up of scale (mineral deposits), which can lead to equipment breakdowns, malfunctions or even contamination of the food or beverage that is being processed. Using water filtration systems on food processing equipment will help prevent the scale build-up as it filters the water that is used in the equipment.

Water filtration removes sediment, chemicals, minerals and organic matter from water, improving the taste and smell, and safely eliminating contaminants that may be dangerous for the people who will consume the products being processed.

Which Areas are At Risk in Food Processing?

There is a presumption of both quality and safety in the American food and beverage industry by consumers. That is due to, in large part, the fact that there are standards and regulations by which food and beverage processes must abide. The quality burden often rests on the machinery or equipment that are used in processes. Thus, the need for water filtration systems is more than simply wanting to provide consumers with quality products—it is also crucial for the continued operation of manufacturers.

Improved water quality has highlighted filtration in recent years, and rightfully so. Water is a prevalent ingredient, cooking method and means of cleaning. Additionally, air power is used to operate pneumatic machinery, move food products, and sometimes add texture to those products. Water (liquid or steam) and air can easily transfer microbials or other contaminants into the food products, packaging or surfaces on which food comes into contact.

While every process is different depending on the equipment being used, there are generally three areas in the food and beverage process where filtration is critical:

  1. Prefiltration: In areas of the facility where water, air or steam sources are first brought in or are generated.
  2. Intermediate filtration: During the process when water, air and steam move through piping or other equipment prior to making direct contact with food or a surface in which food comes into contact.
  3. Final filtration: At the end of processing, where there is a last opportunity to manage surviving contaminants.

How Strainers Help Water Filtration Systems

One of the most common ways food and beverage processers ensure that there are no unwanted solids in the water or equipment they use is by installing sanitary strainers in the water piping in the above-mentioned areas. One such type of strainer is the y-strainer.

Click on page 2 to read the rest of this article.

Water

Water Contamination Threat Potentially Everywhere

By Maria Fontanazza
No Comments
Water

With water consumption increasing on every continent, the agricultural industry has an important issue in front of them: Will there continue to be enough water of suitable quality for agricultural production for the foreseeable future? Daniel Snow, director of the Nebraska Water Sciences Laboratory at University of Nebraska, posed this question at the IAFP annual meeting earlier this month.

Worldwide, it is estimated that the availability of freshwater (annual per capita) is just 1700 m3. According to the World Business Council for Sustainable Development, when this figure drops below 1000 m3 it puts pressure on not only on the economy but also on human health.

The amount of freshwater available for food production is limited (less than 3% of the world’s water is fresh). Further complicating the matter is the fact that this water comes from many different sources, and emerging contaminants are potentially everywhere. “We don’t really understand the effect [of these contaminants] on the environment or on human health,” said Snow. “We know the compounds occur in the water and likely occur in the food supply, but we don’t really understand the implications.”

According to Snow, there is very little regulation around water used for irrigation. Top concerns surrounding emerging contaminants include:

  • Water reuse. Recycled wastewater contains traces of the following contaminants, which accumulate over time:
    • Xenobiotics (organic compounds)
    • Inorganics
    • Antibiotic-resistant bacteria/germs. Up to 90% of some of the antibiotics excreted are not metabolized by animals and humans
    • Endocrine disrupters (steroids—natural and artificial in running water)
    • Pharmaceuticals (both human and veterinary)
  • Arsenic (namely related to rice production).  The element is not only found in soil in Asia but also in soil in certain parts of the United States
  • Co-occurrence of nitrate and uranium in ground water. There is growing evidence that uranium is being mobilized in water and one study has shown that uranium is readily taken up in food crops

It’s not all doom and gloom, said Snow. The upside to the issue: “We know enough now that we can start to understand the system and hopefully control the contaminants when producing food,” he said. The larger concern is determining which emerging contaminants pose the most significant problem.