Safeline X-ray technology. Image courtesy of Mettler Toledo
A new X-ray detector technology features a 0.4-mm high-sensitivity detector that enables the integration of a 100-W X-ray generator. The technology, provided by Mettler Toledo, offers improved detection levels with a 20% power reduction under standard operating conditions.
The Safeline X-ray system includes software that “lends itself especially to ‘difficult’ or ‘busy’ images which contain varied density distribution, and is especially valuable for inspecting multi-textured foods and products that have a tendency to move around inside the packaging, such as boxes of cereal or bags of mixed nuts. In fact, detection sensitivity is unaffected by any type of packaging thus improving false rejection rates,” according to a company press release. The system enables the removal of contaminants before products leave a factory.
The USDA has finalized federal standards to lower the incidence of Salmonella and Campylobacter in ground chicken and poultry (including raw chicken breasts, legs and wings, which comprise about 80% of the chicken that American’s purchase). FSIS updated its microbial testing schedule at poultry facilities and will also start posting food safety performance about companies online.
“This approach to poultry inspection is based on science, supported by strong data, and will truly improve public health,” said USDA Deputy Under Secretary for Food Safety Al Almanza in an agency press release. “The new performance standards will complement the many other proactive, prevention-based food policies that we’ve put in place in recent years to make America’s supply of meat and poultry safer to eat.”
Intended to achieve at least a 30% reduction in Salmonella illnesses, a pathogen reduction performance standard for chicken parts, ground chicken and ground turkey is being finalized by FSIS. It is doing the same to achieve a 32% reduction in illnesses from Campylobacter in chicken parts and ground chicken. FSIS estimates a low prevalence of Campylobacter in ground turkey and is thus aiming for a 19% reduction.
“Over the past seven years, USDA has put in place tighter and more strategic food safety measures than ever before for meat and poultry products. We have made strides in modernizing every aspect of food safety inspection, from company record keeping, to labeling requirements, to the way we perform testing in our labs,” said Agriculture Secretary Tom Vilsack in the release. “These new standards, in combination with greater transparency about poultry companies’ food safety performance and better testing procedures, will help prevent tens of thousands of foodborne illnesses every year, reaching our Healthy People 2020 goals.”
The CDC has declared the Chipotle E. coli outbreaks over. As for its origin(s), we may never know. Yesterday the CDC provided its latest and final update regarding the two outbreaks, stating that investigators used whole genome sequencing to dig a bit deeper, and isolates tested from those sickened in the second outbreak (sickened five people in three states) were not genetically related to isolates from the people who fell ill in the initial outbreak (55 sickened in 11 states, with 21 hospitalizations).
“We are pleased to have this behind us and can place our full energies to implementing our enhanced food safety plan that will establish Chipotle as an industry leader in food safety,” said Steve Ells, founder, chairman and co-CEO of Chipotle in a company statement. “We are extremely focused on executing this program, which designs layers of redundancy and enhanced safety measures to reduce the food safety risk to a level as near to zero as is possible. By adding these programs to an already strong and proven food culture, we strongly believe that we can establish Chipotle as a leader in food safety just as we have become a leader in our quest for the very best ingredients we can find.”
While the outbreaks “appear” to be over, the fact that the source will remain a mystery is a bit unsettling. All the CDC can tell us is that the “likely” source was a common meal item or ingredient served at Chipotle Mexican Grill. Regulatory officials simply cannot trace a food or ingredient to the outbreak. “When a restaurant serves foods with several ingredients that are mixed or cooked together and then used in multiple menu items, it can be more difficult for epidemiologic studies to identity the specific ingredient that is contaminated,” according to the CDC’s final update on the outbreak.
The most recent reported illness started on December 1, 2015. No deaths were reported as a result of either of the outbreaks.
Today Chipotle released its Q4 2015 earnings, reporting a 6.8% decrease in revenue ($997.5 million) compared to Q4 2014. However, 2015 revenue increased 9.6% over 2014.
The problems are not over for the restaurant chain either. On January 28, Chipotle was served another subpoena that broadened the scope of the existing DOJ investigation. The company stated the following in a release, “The new subpoena requires us to produce documents and information related to company-wide food safety matters dating back to January 1, 2013, and supersedes the subpoena served in December 2015 that was limited to a single Chipotle restaurant in Simi Valley, California. We intend to fully cooperate in the investigation.”
As part of FDA’s FSMA training vision, the agency has announced two funding opportunities aimed at providing outreach, education and training on the FSMA preventive controls rules.
The Native American Tribes Outreach, Education and Training cooperative agreement will provide up to $750,000 annually for three years. “FDA anticipates that federally recognized tribes will need food safety education and training that addresses the regulatory requirements of the applicable FSMA rules and also encompasses specific cultural practices associated with produce farming and food manufacturing/processing within tribes relevant to their status as sovereign nations,” according to an FDA release.
The Local Food Producer Outreach, Education, and Training agreement will award local food producers $1.5 million this fiscal year with the potential for two more years if federal funds are available. It aims to assist small and mid-size producers/processors with particular practices related to their scale of production and management practices. The agreement will focus on those involved in local food systems while considering “account diversified, sustainable, organic and identity-preserved agricultural production and processing.”
Dole’s bagged salad was the culprit of three more Listeria cases last month. Last week the FDA released the latest figures on the outbreak, which began in July 2015. An investigation was not initiated until September, and the source of Listeria—a Dole processing facility in Springfield, Ohio—was not known until January 2016. The CDC reports that 15 people, all which were hospitalized, in eight states have been infected with Listeria traced back to the Dole facility since July.
On January 21 Dole told the FDA and CDC that it both stopped producing all packaged salads at the Springfield facility and stated that it would be withdrawing all packaged salads on the market that were produced there. The company initiated the recall of the salads, which were sold under the brand names Dole, Fresh Selections, Simple Truth, Marketside, The Little Salad Bar, and President’s Choice Organics, last week. The bagged salads were distributed in 24 states.
The Public Health Agency of Canada also issued a food recall warning for products made at the Springfield facility. The products were shipped to six Canadian provinces.
Each year, food fraud costs the industry $30–$40 million worldwide, according to Michigan State University. In an effort to help food companies combat vulnerabilities in their supply chain, PricewaterhouseCoopers (PwC) and non-profit organization SSAFE have created a free tool to help detect food fraud. Developed in partnership with Wageningen University (The Netherlands), VU University Amsterdam and other industry experts, the tool consists of 50 questions and is available via a downloadable app or Excel spreadsheet. Upon completion, the tool provides a profile of the company’s potential for food fraud vulnerability in the form of a report that can be added to food safety documentation. According to PwC, the assessment is confidential, and while the profile doesn’t offer any mitigation techniques, it provides links on where and how a company can find solutions to the issues mentioned.
“Beyond the economic cost, food fraud can harm public health and damage consumer trust,” said Craig Armitage, PwC’s Global Leader of Food Supply and Integrity Services in a press release. “Food frauds, such as horse meat being passed off as minced beef or the addition of melamine in dairy, have increased the urgency with which the food industry is taking action.”
Companies can begin using the Excel spreadsheet, which is available on PwC’s website. The app will be available in February.
Screenshot of TraQtion dashboard. Click to enlarge (Courtesy of NSF International)
TraQtion has announced new software that is designed to help companies better manage supply chain risks. By scanning, evaluating and interpreting data, the upgraded cloud-based software is able to anticipate potential issues and whether corrective measure must be taken immediately, and alerts clients to suppliers, products and sites that pose a higher risk. Its intelligent compliance engine runs an algorithm in the background to provide visibility to problem areas and prioritizes responses across a company’s locations accordingly. A product inspection module automatically identifies in-spec and out-of-spec products through testing and inspection. A dashboard gives users an overview of the company’s quality and compliance program, and uses a color-coding system to rate suppliers, products and sites.
TraQtion is a wholly owned subsidiary of NSF International.
When it comes to preventing foodborne illness, staying ahead of the game can be an elusive task. In light of the recent outbreaks affecting Chipotle (norovirus, Salmonella, E. coli) and Dole’s packaged salad (Listeria), having the ability to identify potentially deadly outbreaks before they begin (every time) would certainly be the holy grail of food safety.
One year ago IBM Research and Mars, Inc. embarked on a partnership with that very goal in mind. They established the Consortium for Sequencing the Food Supply Chain, which they’ve touted as “the largest-ever metagenomics study…sequencing the DNA and RNA of major food ingredients in various environments, at all stages in the supply chain, to unlock food safety insights hidden in big data”. The idea is to sequence metagenomics on different parts of the food supply chain and build reference databases as to what is a healthy/unhealthy microbiome, what bacteria lives there on a regular basis, and how are they interacting. From there, the information would be used to identify potential hazards, according to Jeff Welser, vice president and lab director at IBM Research–Almaden.
“Obviously a major concern is to always make sure there’s a safe food supply chain. That becomes increasingly difficult as our food supply chain becomes more global and distributed [in such a way] that no individual company owns a portion of it,” says Welser. “That’s really the reason for attacking the metagenomics problem. Right now we test for E. coli, Listeria, or all the known pathogens. But if there’s something that’s unknown and has never been there before, if you’re not testing for it, you’re not going to find it. Testing for the unknown is an impossible task.” With the recent addition of the diagnostics company Bio-Rad to the collaborative effort, the consortium is preparing to publish information about its progress over the past year. In an interview with Food Safety Tech, Welser discusses the consortium’s efforts since it was established and how it is starting to see evidence that using microbiomes could provide insights on food safety issues in advance.
Food Safety Tech:What progress has the Consortium made over the past year?
Jeff Welser: For the first project with Mars, we decided to focus around pet food. Although they might be known for their chocolates, at least half of Mars’ revenue comes from the pet care industry. It’s a good area to start because it uses the same food ingredients as human food, but it’s processed very differently. There’s a large conglomeration of parts in pet food that might not be part of human food, but the tests for doing the work is directly applicable to human food. We started at a factory of theirs and sampled the raw ingredients coming in. Over the past year, we’ve been establishing whether we can measure a stable microbiome (if we measure day to day, the same ingredient and the same supplier) and [be able to identify] when something has changed.
At a high level, we believe the thesis is playing out. We’re going to publish work that is much more rigorous than that statement. We see good evidence that the overall thesis of monitoring the microbiome appears to be viable, at least for raw food ingredients. We would like to make it more quantitative, figure out how you would actually use this on a regular basis, and think about other places we could test, such as other parts of the factory or machines.
Sequencing the food supply chain. Click to enlarge infographic (Courtesy of IBM Research)
FST: What are the steps to sequencing a microbiome?
Welser: A sample of food is taken into a lab where a process breaks down the cell walls to release the DNA and RNA into a slurry. A next-generation sequencing machine identifies every snippet of DNA and RNA it can from that sample, resulting in huge amounts of data. That data is transferred to IBM and other partners for analysis of the presence of organisms. It’s not a straightforward calculation, because different organisms often share genes or have similar snippets of genes. Also, because you’ve broken everything up, you don’t have a full gene necessarily; you might have a snippet of a gene. You want to look at different types of genes and different areas to identify bad organisms, etc. When looking at DNA and RNA, you want to try to determine if an organism is currently active.
The process is all about the analysis of the data sequence. That’s where we think it has a huge amount of possibility, but it will take more time to understand it. Once you have the data, you can combine it in different ways to figure out what it means.
FST: Discuss the significance of the sequencing project in the context of recent foodborne illness outbreaks. How could the information gleaned help prevent future outbreaks?
Welser: In general, this is exactly what we’re hoping to achieve. Since you test the microbiome at any point in the supply chain, the hope is that it gives you much better headlights to a potential contamination issue wherever it occurs. Currently raw food ingredients come into a factory before they’re processed. If you see the problem with the microbiome right there, you can stop it before it gets into the machinery. Of course, you don’t know whether it came in the shipment, from the farm itself, etc. But if you’re testing in those places, hopefully you’ll figure that out as early as possible. On the other end, when a company processes food and it’s shipped to the store, it goes onto the [store] shelves. It’s not like anyone is testing on a regular basis, but in theory you could do testing to see if the ingredient is showing a different microbiome than what is normally seen.
The real challenge in the retail space is that today you can test anything sitting on the shelves for E. coli, Listeria, etc.— the [pathogens] we know about. It’s not regularly done when [product] is sitting on the shelves, because it’s not clear how effectively you can do it. It still doesn’t get over the challenge of how best to approach testing—how often it needs to be done, what’s the methodology, etc. These are all still challenges ahead. In theory, this can be used anywhere, and the advantage is that it would tell you if anything has changed [versus] testing for [the presence of] one thing.
FST: How will Bio-Rad contribute to this partnership?
Welser: We’re excited about Bio-Rad joining, because right now we’re taking samples and doing next-generation sequencing to identify the microbiome. It’s much less expensive than it used to be, but it’s still a fairly expensive test. We don’t envision that everyone will be doing this every day in their factory. However, we want to build up our understanding to determine what kinds of tests you would conduct on a regular basis without doing the full next-gen sequencing. Whenever we do sequencing, we want to make sure we’re doing the other necessary battery of tests for that food ingredient. Bio-Rad has expertise in all these areas, and they’re looking at other ways to advance their testing technology into the genomic space. That is the goal: To come up with a scientific understanding that allows us to have tests, analysis and algorithms, etc. that would allow the food industry to monitor on a regular basis.
Shimadzu Scientific Instruments has announced the availability of a GCMS-QP2020 high-sensitivity gas chromatograph mass spectrometer. With custom configurations to meet the demands of food labs, the instrument features a multi-function ion source, high-speed scan control and a large-capacity turbomolecular pump with heightened exhaust efficiency, which improves instrument performance when operated using helium, hydrogen and nitrogen. The mass spectrometer’s ion source technology creates a stable space for ion creation, prevents contamination due to source interactions, and offers the ability to switch ionization modes without venting the system. Users can employ a Quick-CI option that enables the introduction of reagent gas while using the EI source to look for the molecular ion. A smart selected ion monitoring (SIM) functionality enables higher SIM sensitivity. Additional features included upgraded GCMSsolution software for intuitive control of the mass spectrometer. Optional databases have additional retention indices for common columns and support accurate qualitative analysis, quantitative method development and screening studies.
Today Sample6 announced a new patent for phage engineering technology. Issued by the U.S. Patent and Trademark Office, the patent, “Recombinant Phage and Methods”, is the first awarded to the company.
“As an industry, we need to set a new bar for food safety programs – widespread illness outbreaks and massive recalls should not happen in this day and age,” said Tim Curran, CEO of Sample6, in a company release. “Contaminated food should be found and stopped before it ever enters the food chain.”
The Sample6 DETECT/L system is the first in-plant, in-shift pathogen detection for Listeria. A continuation of the company’s effort to prevent contaminated foods from leaving food processing warehouses and distribution centers, the phase-based bacterial detection assay has been approved by USDA and AOAC.
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