Tag Archives: Focus Article

FDA

FDA Collaborates with AMA on Foodborne Illness Education

By Food Safety Tech Staff
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FDA

FDA and the American Medical Association (AMA) have joined forces to release continuing medical education videos for doctors about foodborne illness. FDA and AMA felt that the globalization of the food supply as well as the growth of foodborne pathogens necessitated more medical education and patient counseling on foodborne illness.

“These changes create a need for physicians to guide patients in protecting themselves from foodborne illness, especially those who are among the most vulnerable to serious consequences and who are most likely to be in a physician’s care: the very young whose immune systems are not yet fully developed; individuals whose immune systems are weakened by pregnancy, age, chronic conditions like diabetes, cancer and HIV/AIDS; and persons with organ transplants taking immuno-suppressive medications,” according to an FDA release.

The two videos, “What Physicians Need to Know About Foodborne Illness: Suspect, Identify, Treat, and Report” and “Preventing Foodborne Illness: Talking to Patients About Food Safety” are available on FDA’s Food Safety and Nutrition Resources for Healthcare Professionals webpage.

Mahni Ghorashi, Clear Labs
In the Food Lab

The Food Safety Testing Lab as Profit Center

By Mahni Ghorashi
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Mahni Ghorashi, Clear Labs

It’s not that the industry has been more reluctant than others to embrace change; rather, the forces that will drive the food’s big data revolution have but recently come to bear.

Regulation is now playing a role. FSMA mandates that the industry embrace proactive food safety measures. That means higher testing volumes. Higher testing volumes means more data.

At the same time, new technologies like next-generation sequencing (NGS) are beginning to find wide-scale adoption in food-safety testing. And NGS technologies generate a lot of data—so much so that the food safety lab will soon emerge as the epicenter of the food industry’s big data revolution. As a result, the microbiology lab, a cost center, will soon emerge as one the industry’s most surprising profit centers.

A Familiar Trend

This shift may be unprecedented in food, but plenty of other industries touched by a technological transformation have undergone a similar change, flipping the switch from overhead to revenue generation.

Take the IT department, for instance. The debate about IT departments being a cost or profit center has been ongoing for many years. If data centers had simply kept doing what they have done in the past—data processing, enterprise resource planning, desktop applications, help desk—maintaining an IT department would have remained a cost center.

But things look quite different today. Companies in today’s fast-changing business environment depend on their IT departments to generate value. Now and for the foreseeable future, the IT department is on the hook to provide companies with a strategic advantage and to create new revenue opportunities.

Netflix, for example, recently estimated the value of their recommenders and personalization engines at $1 billion per year by quadrupling their effective catalog and dramatically increasing customer engagement and reducing churn.

Another great example are the call centers of customer support departments. For most of their history, call centers generated incredibly small margins or were outright cost centers.

Now, call centers armed with AI and chatbots are a source of valuable customer insights and are a treasure trove of many brands’ most valuable data. This data can be used to fuel upsells, inform future product development, enhance brand loyalty, and increase market share.

Take Amtrak as a prime example. When the commuter railway implemented natural language chatbots on their booking site, they generated 30% more revenue per booking, saved $1 million in customer service email costs, and experienced an 8X return on investment.

These types of returns are not out of reach for the food industry.

The Food Data Revolution Starts in the Lab

The microbiology lab will be the gravitational center of big data in the food industry. Millions of food samples flow in and out of these labs every hour and more and more samples are being tested each year. In 2016 the global food microbiology market totaled 1.14 billion tests—up 15% from 2013.1

I’d argue that the food-testing lab is the biggest data generator in the entire supply chain. These labs are not only collecting molecular data about raw and processed foods but also important inventory management information like lot numbers, brand names and supplier information, to name a few.

As technologies like NGS come online, the data these labs collect will increase exponentially.
NGS platforms have dramatically reduced turnaround times and achieve higher levels of accuracy and specificity than other sequencing platforms. Unlike most PCR and ELISA-based testing techniques, which can only generate binary answers, NGS platforms generate millions of data points with each run. Two hundred or more samples can be processed simultaneously at up to 25 million reads per sample.
With a single test, labs are able to gather information about a sample’s authenticity (is the food what the label says it is?); provenance (is the food from where it is supposed to be from?); adulterants (are there ingredients that aren’t supposed to be there?); and pathogen risk.

The food industry is well aware that food safety testing programs are already a worthwhile investment. Given the enormous human and financial costs of food recalls, a robust food-safety testing system is the best insurance policy any food brand can buy.

The brands that understand how to leverage the data that microbiology labs produce in ever larger quantities will be in a position to transform the cost of this insurance policy into new revenue streams.

Digitizing the Food Supply Chain

It’s clear that the food lab will generate massive amounts of data in the future, and it’s easy to see that this data will have value, but how, exactly, can food brands turn their data into revenue streams?

The real magic starts to happen when we can combine and correlate the trillions of data points we’re gathering from new forms of testing like NGS, with data already being collected, whether for inventory management, supply chain management, storage and environmental conditions, downstream sales data, or other forms of testing for additives and contaminant like pH, antibiotics, heavy metals and color additives.

When a food brand has all of this data at their fingertips, they can start to feed the data through an artificial intelligence platform that can find patterns and trends in the data. The possibilities are endless, but some insights you could imagine are:

  • When I procure raw ingredient A from supplier B and distributors X, Y, and Z, I consistently record higher-than-average rates of contamination.
  • Over the course of a fiscal year Supplier A’s product, while a higher cost per pound, actually increases my margin because, on average, it confers a greater nutritional value than the supplier B’s product.
  • A rare pathogen strain is emerging from suppliers who used the same manufacturing plant in Arizona.

Based on this information about suppliers, food brands can optimize their supplier relationships, decrease the risk associated with new suppliers, and prevent potential outbreaks from rare or emerging pathogen threats.

But clearly the real promise for revenue generation is in leveraging food data to inform R&D, and creating a tighter food safety testing and product development feedback loop.

The opportunity to develop new products based on insights generated in the microbiology lab are profound. This is where the upside lives.

For instance, brands could correlate shelf life with a particular ingredient or additive to find new ways of storing food longer. We can leverage data collected across a product line or multiple product lines to create new ingredient profiles that find substitutes for or eliminate unhealthy additives like corn syrup.

One of the areas I’m most excited about is personalized nutrition. With microbiome data collected during routine testing, we could develop probiotics and prebiotics that promote healthy gut flora, and eventually are even tailored to the unique genetic profile of individual shoppers. The holistic wellness crowd has always claimed that food is medicine; with predictive bioinformatic models and precise microbiome profiles, we can back up that claim scientifically for the first time.

Insights at Scale

Right now, much of the insight to be gained from unused food safety testing data requires the expertise of highly specialized bioinformaticians. We haven’t yet standardized bioinformatic algorithms and pipelines—that work is foundational to building the food genomics platforms of the future.

In the near future these food genomics platforms will leverage artificial intelligence and machine learning to automate bioinformatic workflows, dramatically increasing our ability to analyze enormous bodies of data and identify macro-level trends. Imagine the insights we could gain when we combine trillions of genomic data points from each phase in the food safety testing process—from routine pathogen testing to environmental monitoring to strain typing.

We’re not there yet, but the technology is not far off. And while the path to adoption will surely have its fair share of twists and turns, it’s clear that the business functions of food safety testing labs and R&D departments will grow to be more closely integrated than ever before.

In this respect the success of any food safety program will depend—as it always has—not just on the technology deployed in labs, but on how food brands operate. In the food industry, where low margins are the norm, brands have long depended on efficiently managed operations and superb leadership to remain competitive. I’m confident that given the quality and depth of its human resources, the food industry will be prove more successful than most in harnessing the power of big data in ways that truly benefit consumers.

The big data revolution in food will begin in the microbiology lab, but it will have its most profound impact at the kitchen table.

References

  1. Ferguson, B. (February/March 2017). “A Look at the Microbiology Testing Market.” Food Safety Magazine. Retrieved from https://www.foodsafetymagazine.com/magazine-archive1/februarymarch-2017/a-look-at-the-microbiology-testing-market/.
USDA Logo

Pilgrim’s Pride Recalls More than 101,000 Pounds of RTE Breaded Chicken Patties

By Food Safety Tech Staff
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USDA Logo

Pilgrim’s Pride Corp. has recalled about 101,310 pounds of its ready-to-eat breaded chicken patties as a result of potential contamination with rubber. The Class I recall involves patties that were produced and packed on September 6, 2017. The issue was discovered following a customer complaint on February 13.

Specifically, the products are 30-lb boxes with five-pound clear bags that contain Gold Kist Farms, Fully Cooked Whole Grain Home-Style Breaded Chicken Patties. Distribution of the product included schools.

An alert issued by the USDA points to equipment failure at a Pilgrim’s Pride facility as the culprit in introducing the foreign material.

Recall

FDA Food Recalls Up Nearly 93% Since 2012

By Food Safety Tech Staff
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Recall

Over the past five years, the food and beverage industry has seen a big increase in the units recalled—a 92.7% spike in FDA recalls and an 83.4% increase in recalled pounds by USDA since 2012, according to Stericycle’s quarterly recall index. The firm cites technological advances in food testing, factory farming and more automation in food production as the main contributors to the high numbers.

During Q4 2017, bacterial contamination and undeclared allergens led the pack in food recall causes. According to Stericycle, back in 2012, about 28% of FDA food recalls were a result of bacterial contamination, while undeclared allergens accounted for 35% of pounds of food recalled by USDA. During Q4 2017, 44% of food recalls (based on units) were from bacterial contamination, followed by undeclared allergens (31%), mislabeling (13%), and quality (10%). Among the top categories for recalls were prepared foods (20%, nuts and seeds (16%), produce (15%) and baked goods (12%). In addition, nearly 50% of the USDA recalled pounds were a result of lack of inspection.

Food Safety Supply Chain panel 2017

Registration Open for 4th Food Safety Supply Chain Conference

By Food Safety Tech Staff
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Food Safety Supply Chain panel 2017

Do you trust your suppliers? What about your supplier’s suppliers? Strengthening the links within your supply chain can be a challenging task, but it is necessary with FDA, and FSMA, recognizing the risk that exists.

Key topics, including vulnerabilities, inspections & audits, traceability, supplier verification, transportation, and recalls will be addressed at the 4th Food Safety Supply Chain conference from June 12–13 in Rockville, MD. The event will be held at the U.S. Pharmacopeial Convention.

This year’s agenda will be posted by March 1. In the meantime, the following are some topics covered at last year’s event:

Industry Experts Weigh in on Supply Chain Issues

Import Safe Food, Stay Out of Trouble with FDA

 

Bionano Laboratory

Biosensor Detects Norovirus on the Spot, in One Hour

By Food Safety Tech Staff
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Bionano Laboratory

Norovirus has returned to the headlines following the latest outbreak at the PyeongChang Olympics in South Korea. Researchers at Bionano Laboratory in Guelph, Canada are trying to prevent such outbreaks with the development of a nanotechnology-based biosensor that can identify foodborne viruses at the point of care.

“Our nanotech biosensor boasts of a microfluidic platform duly integrated with graphene-gold nano-composite aptasensor that has shown to help with one-step norovirus detection. We have been able to detection the norovirus with in an hour with superior sensitivity with our state-of-the art device.” – Suresh Neethirajan, Bionano Lab

Designed for use in the field, the paper-based microfluidic device has a screen-printed carbon electrode that enables electrochemical virus detection within an hour. Its chip is packed with silica microbeads zones to filter and enrich a Norovirus-infected sample. The researchers also state that the biosensor is designed to be simple and cost effective. They have published two papers demonstrating the effectiveness of the device, one in Microchimica Acta (Apramer-based fluorometric determination of norovirus using paper-based microfluidic device) and the other in Biosensors and Bioelectronics.

Megan Nichols
FST Soapbox

How Automation Benefits the Food and Beverage Industry

By Megan Ray Nichols
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Megan Nichols

During seasonal volume and demand peaks in the food and beverage industry, common practice is to increase labor and mobile equipment supplies temporarily. While this works great for small- to medium-sized businesses even in the current landscape, it’s not ideal for larger teams. This is primarily due to the evolution of technology, especially in the automation sector.

Adding more labor and machines can help increase volume, but it comes with a sizeable cost, one that could be shaved with the right process and system updates. As one might expect, adopting advanced automation systems, robotics and processes that can be controlled via machinery or software is the answer. Believe it or not, these systems can be made to work alongside and improve performance of existing laborers and teams.

In fact, automation is taking many industries by storm, and it’s about time food and beverage companies climbed aboard. Automotive, construction and healthcare are just three examples of industries already being disrupted by automation and AI.

But how is the technology being adopted or implemented in the food industry, and how will companies benefit from incorporating such systems?

Better Quality Control

Along the food and beverage supply chain, there are so many involved processes, workers and touchpoints that it can be difficult to not only keep track of food, but also to monitor its quality. As you know, quality is of incredible importance in the industry. You don’t want faulty or contaminated foods entering the market because it can be detrimental. Food must always remain traceable and safe, and it’s difficult to guarantee a system that has so many working cogs.

Automation, however, can change that completely. With the appropriate systems, defects and issues can be noticed much earlier in the supply chain. By detecting problems during packaging or processing, you can cut down on the total number of problematic goods that enter the market. Better yet, you can accurately identify when and where those problems are coming from and remedy the issue for improved performance in the future. If something along your supply chain is the culprit, automation will help you hone in.

Eliminating contamination can be controlled — and achieved — by deploying the appropriate cooling and air compressor systems. However, that also means understanding where this hardware must be utilized for maximum reliability. Automation and analytics systems can be helpful in discerning this information, better protecting foods and goods along the chain.

It’s not a pipe dream, either — systems are already being adopted and implemented to achieve such a thing.

End-To-End Traceability

While we touched on the idea of traceability a little in the point above, it’s the lion’s share that’s really going to make a difference. Automation and modern analytics tools can be deployed to track products and goods from inception to fulfillment. Because the systems in question are designed to track and monitor on their own with little to no input, you can tap in anywhere along the chain to seek the information you need.

Have a contaminated shipment that was discovered too late? You can use the modern analytics and automation tools at your disposal to find exactly where they are shipped or headed. This way you can head off a massive health problem before it even starts.

This, in turn, can help alleviate compliance costs and stressors, as well as improve the overall performance of the supply chain and various key processes. You could, for example, see how long a particular stop or touchpoint along the supply chain is taking and use the information provided to speed up performance.

End-to-end traceability and all the data that comes with it is about more than just watching where food comes from, where it is handled and where it goes. You can use the data provided to build an accurate profile and predictive system for future gains.

Improved Worker Safety

Automation systems, AI and modern robotics are often used to control rote, repetitive and sometimes even dangerous tasks. In this way, you can save human laborers from the dangers of a particular activity or even the monotony of busy work. It frees them up to handle more important demands, which is another benefit.

Of course, increased safety and protection for your loyal workforce can also work to alleviate operation or maintenance costs in the long run. It can lead to faster and more widespread adoption of new standards and regulations for your workforce at large as well. Traditionally, such a change might require additional training, new equipment or even better protection for your workers.

In the case of automation, you can simply update the existing hardware and software to be compliant and save the trouble of maintaining everything else, such as updating safety gear for your workers, which would no longer be necessary.

Efficiency Boost

It’s no secret that when deployed and developed properly, a machine or automation system can perform work faster and better than human laborers, at least in some cases. A machine never tires, never gets bored and can never slack off—unless it has a malfunction. That’s not to say modern technologies will be used to replace workers outright, but instead, they might be deployed alongside them to help them work faster, better and safer.

Take Amazon, for instance, which has deployed an army of AI and automation robots inside their warehouses to improve the efficiency of their order fulfillment process. It has the added benefit of speeding up the entire system, so customers get their items faster. It also improves safety and performance for the workers, effectively eliminating unsafe tasks or rote work.

Automation can provide benefits across the board for the food and beverage industry. It will be interesting to see how technological developments unfold.

Alert

Pathogenic Contamination Among Top Food Safety Hazards for Cannabis

By Steven Burton
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Alert

“As more people gain access to and ingest cannabis products, it’s only a matter of time before food safety becomes a primary concern for producers and regulators,” says Steven Burton, CEO and founder of Icicle Technologies, Inc. Without federal regulation, there are so many questions about the food safety hazards associated with the use of cannabis in food products. In an article published in Food Safety Tech’s sister publication, Cannabis Industry Journal, Burton discusses the Top Four Safety Hazards for the Cannabis Industry, which includes pathogenic contamination from pests and improper handling.

Jim Gorny, CFSAN

CFSAN Announces New Senior Science Advisor for Produce Safety

By Food Safety Tech Staff
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Jim Gorny, CFSAN

FDA has created a new position for former FDA member Jim Gorny to serve as the senior science advisor for produce safety at CFSAN. Gorny worked at FDA from 2009 to 2013 as the senior advisor in the agency’s Office of Food Safety at which time he was involved in the development of FSMA. He was previously the vice president of food safety and technology at the Produce Marketing Association.

In his position at CFSAN Gorny will work with a team of produce safety professionals on implementing new science and risk-based requirements that aim to prevent illnesses from contaminated produce. He will serve as the chief advisor to CFSAN Director Susan Mayne on policies and programs associated with produce safety. His responsibilities include stakeholder outreach and engagement, investigations and recalls, research and training.

“I will be working with state regulatory partners and other government agencies at home and abroad to build support for implementation of the produce rule, as well as with industry to help further compliance… I’ll be working to make sure that the people in senior-level management and the field staff, including those conducting foreign inspections, are speaking the same language. – Jim Gorny, FDA

In an interview published on FDA’s website, Gorny discusses his role at FDA, the produce safety rule and how he will be working with industry and key stakeholders, including the farming community.

Cargill, facial recognition technology

Facial Recognition for Cows? The Future Is Here

By Food Safety Tech Staff
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Cargill, facial recognition technology

Facial recognition technology could be the next step in improving efficiency on dairy farms. Cargill is investing in Dublin-based Cainthus, a company that uses machine vision technology and predictive imaging to monitor livestock. In just seconds, Cainthus’ proprietary software’s imaging technology identifies cows by their features and captures their identity by recording specific patterns and movements. In addition to monitoring behavior patterns, the software can track data such as food and water intake, and heat detection.

“Our shared vision is to disrupt and transform how we bring insights and analytics to dairy producers worldwide. Our customers’ ability to make proactive and predictive decisions to improve their farm’s efficiency, enhance animal health and wellbeing, reduce animal loss, and ultimately increase farm profitability are significantly enhanced with this technology.” – SriRaj Kantamneni, managing director for Cargill’s digital insights business

An artificial intelligence driven mathematical algorithm generates analytics that can send farmers an alert to help them make on-site decisions that impact milk production, reproduction management and overall animal health, according to a Cargill press release.

The companies are concentrating on the dairy industry first and plan to expand to swine, poultry and aqua over the coming months.